EXPERIMENT COVERAGE
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Understanding of hydraulic system configuration and characteristics of the components involved
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Operation and function of hydraulic/electro-hydraulic components
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Evaluating the hydraulic symbols and its circuits/drawings
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Speed switching circuit
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Sequence control circuit
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Synchronous control of circuit
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Continuous cycle circuit
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Pressure maintaining circuit
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Buffering circuit
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Function and operation of the hydraulic power pack unit
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Measurements of relevant parameters during cylinder action (pressure, time, transfer ratio etc.)
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Operation of flow control valve in the inflow / outflow / bypass / bidirectional flow and drive speed control
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Directional control reversing circuit
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Pressure reducing circuit
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Pressure regulating circuit (1/2/3 stage)
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Unloading circuit of directional valve / pressure relief valve
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Balancing circuit
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Interlocking circuit
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Controls with on-delay and off-delay time relays
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Operation of various proximity sensors
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Latching circuit using check valve, directional valve etc
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Automated electro controlled hydraulic system using PLC
WORKSTATION (Double Sided) - 1 Set
- Mobile hydraulic training platform (double sided):
- Complete aluminium profile structure
- Grooved aluminium profile mounting plate (double sided)
- Oil tray for each side x 2, size 1540mm x 355mm x 30mm
- Hydraulic hose kit & holder: stainless steel material, two pieces be mounted on aluminium profile
- Electrical cable hanger x1
- Universal castors x 5, with dia 100mm, up to capacity 80kg/pcs.
- Two layer cabinet with door on each side x 2
- Three layer drawer with components mounting plate on each side x 2
- Frame dimension: 1600mm x 800mm x 1800mm approx.
MEASURING GLASS- 1 Set
- Capacity: 2.5 liters.
- Have 2 hydraulics coupling.
- Transparent plastic case with scale
- Overflow protection
- Vent (bleed) valve
- Ball valve
HYDRAULIC POWER UNIT - 1 Set
- Double Pump: controlled pressure 6MPA (60bar), max. flow rate not less than 4L/min
- Motor: standard 1ph 220V, power 1.5KW (2HP)
- Oil reservoir: 60L of size 550*400*350mm approx. , oil temperature and liquid level meter
- Distributor for the oil supply of two independent hydraulic systems
- Independent hydraulic power control box: rotary knob, emergency button and indicator
- MCB be attached to hydraulic power rack
HYDRAULIC DISTRIBUTOR - 2 units
• Max operating pressure: 12Mpa
• Type: 6 way
• Mounting seat: anodized aluminium
PRESSURE GAUGE WITH DISTRIBUTOR - 2 units
• Pressure range : 0 – 100 bar (approx.)
• Distribution connector: 4pcs
• Buffer solution : Glycerin
• Fluid oil : hydraulic
• Gauge diameter : 60 mm (approx.)
FLOW CONTROL VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Oil temperature range: -30 °C ~ +80°C
• Operating pressure : 60 bar (approx.)
• Manual regulating
ONE WAY FLOW CONTROL VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.) 12MPa
• One way valve open pressure: 0.5 bar approx.
• Operating pressure : 60 bar (approx.)
• Manual regulating
SHUT-OFF/ISOLATOR VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Manual regulating
CHECK VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• One way valve open pressure: 0.5 bar approx.
PRESSURE GAUGE WITH MEASURING HOSE - 2 units
• Pressure range : 0 – 100 bar (approx.)
• Glycerine filing
• Gauge diameter: 60mm
PRESSURE SEQUENCE VALVE -1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Manual operating
DIRECT PRESSURE RELIEF VALVE - 2units
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Manual regulating
DIRECT PRESSURE REDUCING VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Manual regulating
PRESSURE COMPENSATIVE FLOW CONTROL VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Rotary knob with scale
• 2-way with built-in check valve
• Operating pressure : 60 bar (approx.)
• Pressure compensation device
DOUBLE ACTING CYLINDER - 2 units
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Piston rod diameter : 16 mm (approx.)
• Piston diameter : 30 mm (approx.)
• Cylinder stroke : 200 mm (approx.)
4/3 WAY HAND LEVER VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Lever operated, detented, P, T, A, B blocked
• Manual Operation
PILOT PRESSURE RELIEF VALVE - 1unit
• Max. operating pressure: 120 bar
• Manual operating (Manual adjustment via control knob
PILOT HYDRAULIC CHECK VALVE - 1unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Manual operating
• Piloted
HOSE LINE (630mm) - 8pcs
• Hose length: 630mm
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Temperature: -40 – 125 dg. Celsius
HOSE LINE (1000mm) - 8pcs
• Hose length: 1000mm
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Temperature: -40 – 125 dg. Celsius
HOSE LINE (1500mm) - 4pcs
• Hose length: 1500mm with
quick disconnect couplings
• Max operating pressure:
12Mpa
• Hose material: rubber with
HOSE LINE WITH PRESSURE MEASURING PORT (100mm) - 2pcs
• Hose length: 1000mm
• Built-in measuring port
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Temperature: -40 – 125 dg. Celsius
HOSE LINE WITH 90° FITTING (1000mm) - 4pcs
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Temperature: -40 – 125 dg. Celsius
RELAY UNIT, THREE FOLD - 2 units
• Power: 24 VDC
• Contact: 4
• Contact load: max. 5 A
• Allowed load: max 90 W (approx.)
• Response time: 10 ms (approx.)
• Block time: 8 ms (approx.)
PUSHBUTTON SWITCH SET WITH INDICATOR - 1unit
• Power: 24VDC
• Lock type switch x1: independent contact 1NO/1NC
• Push button(momentary contact switches) x3: independent contact 1NO/1NC
• Contact load: AC250V/1A, DC30V/3A
PILOT LAMP and BUZZER UNIT - 1 unit
• Power: 24VDC
• 8 Pilot Lamps (24V)
• 1 Buzzer (24V)
• Lamp power consumption: 1.2W (approx.)
• Buzzer power consumption: 0.04W (approx.)
• Buzzer frequency : 500Hz (approx.)
TIME RELAY UNIT - 1 unit
• Power : 24 VDC
• Contact : 2NO, 2NC
• Contact load: Max. 5 A
• Allowed load : Max 100 W
• Delay time : range (1 – 10 s)
• Adjustable timer via knob
4/2 WAY SOLENOID DIRECTIONAL VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Power consumption : 12 W (approx.)
• Power : 24V DC
• LED and protection circuits
4/2 WAY DOUBLE SOLENOID VALVE - 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Power consumption : 27 W (approx.)
• Power : 24V DC
• LED and protection circuit
4/2 WAY DOUBLE SOLENOID VALVE (III)- 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Power consumption : 12 W (approx.)
• P, T, A, B blocked in normal condition
• Power : 24V DC
• LED and protection circuit
4/2 WAY DOUBLE SOLENOID VALVE (II)- 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Power consumption : 12 W
• P-T open, A, B blocked in normal condition
• Power : 24V DC
• LED and protection circuit
4/2 WAY DOUBLE SOLENOID VALVE (I)- 1 unit
• Pressure range : 0 – 120 bar (approx.)
• Operating pressure : 60 bar (approx.)
• Power consumption : 12 W
• P blocked, A-B-T open in normal condition
• Power : 24V DC
• LED and protection circuit
ELECTRICAL LIMIT SWITCH LEFT ACTUATED- 2 unit
• Contact: 24 V DC, 5A
• Contact composition: 11-1b(1c)
• Spring return type
• Electrical connection via integrated 4 mm safety sockets
• Roller lever switch
ELECTRICAL LIMIT SWITCH RIGHT ACTUATED- 2 unit
• Contact: 24 V DC, 5A
• Contact composition: 11-1b(1c)
• Spring return type
• Electrical connection via integrated 4 mm safety sockets
• Roller lever switch
POWER SUPPLY UNIT - 1 unit
• Power : AC 230 V ~ AC 240 V, 50/60Hz
• Output power : 24 VDC
• Output current : 4.5 A
• Short circuit protection
INDUCTIVE PROXIMITY SENSOR - 1 unit
• Switching power: DC 6 – 36 V
• Switching distance: 8 mm (approx.)
• Switching frequency: max. 800 Hz
• Output contact: NO contact, NPN
• Rating current: max. 200 mA
CAPACITY PROXIMITY SENSOR - 1 unit
• Switching power: DC 6 – 36 V
• Switching distance: 5 mm (approx.)
• switching frequency: max. 100 Hz
• Output contact: NO contact, NPN
• Rating current: max. 300 mA
• Switching capacity: 4.8 W
OPTICAL PROXIMITY SENSOR- 1 unit
• Switching power : DC 6 – 36V
• Switching distance : 50 mm (approx.)
• Switching frequency: max. 800 Hz
• Output contact : NO contact, NPN
• Output current : max. 300 mA
PRESSURE SWITCH, ELECTRICAL- 1 unit
• Pressure Relay Switch
• Max. operation pressure: 120 bar
• Operating pressure : 10 – 70 bar (approx.)
• Max. load rating: 5A/250VAC, 1A/50VDC, 0.03A/125V
• Manual operating
MANUAL & ACCESSORIES
• One multiple socket output, 4 fold, fitted with MCB
• Quick coupling suite: zero leak quick connector of thread G1/4''
• P/T distributor: coupling connector port P x2, T x2, pressure line connector, pressure relief valve, mounting kit
• Set of coloured 4mm connecting leads with high elasticity and special coating – 1 set
• AC Cord – 1 unit
• Tool kit – 1 set
• One hydraulic container, 20 liter
• User/Operational Manual, Hydraulics - 1 unit
• Lab Workbook, Hydraulics - 1 unit
• User/Operation Manual, Electro - Hydraulics - 1 unit
• Lab Workbook, Electro - Hydraulics - 1 unit